JIECHENG 0.3mm EPE Foam Machine
1. Model: JC-EPE90
2. Product: EPE film, should laminat with PE/AL film
3. Thickness: 0.3-3mm, adjustable
| Model |
JC-EPE75 |
JC-EPE90 |
JC-EPE105 |
JC-EPE110 |
JC-EPE120 |
| Screw diameter |
mm |
75 |
90 |
105 |
110 |
120 |
| Foaming rate |
% |
30~40 |
30~40 |
30~40 |
30~40 |
30~40 |
| Thickness |
mm |
0.3~3 |
0.3~4 |
0.5~6 |
0.5~7 |
0.8~8 |
| Width |
mm |
1200 |
1300 |
1500 |
1500 |
1600 |
| Output |
kg/hr |
40 |
70 |
100 |
140 |
160 |
| Installed capacity |
kw |
37 |
45 |
45 |
72 |
90 |
| Running capacity |
kw |
26 |
32 |
32 |
50 |
65 |
| Installed dimension |
m |
14×2.2×2.4 |
16×2.2×2.4 |
18×2.2×2.4 |
18×2.2×2.4 |
22×2.2×2.4 |
| Weight |
T |
6.8 |
7.8 |
8.6 |
9.5 |
10.6 |
JC-90 EPE foam sheet production line
1. List of major equipments
A. steel rack structure: 1set
B. auto feeding unit: 1set
C. squeezing unit: 1set
D. foamer-injecting unit: 1set
E. anti-contractor-injecting unit: 1set
F. foaming mold-head unit: 1set
G. auto replacing net device system:
H. air ring & molding drum unit: 1set
I. expanding unit: 1set
J. haul-off unit: 1set
K. rolling unit: 1set auto control unit: 1set
L. adding nucleating agent: 1set
M. static electricity eliminator: 2sets
N.auto spraying system for machine head's fire extinguisher
2.Major design data
resin applied: LDPE
capacity of squeezing engine: about 50-80kg/hr, yield would be relatively low when producing 0.5mm or 1mm sheet
thickness of sheet: about 0.5-5.5mm
width of sheet: about 1200mm, depending on thickness of sheet
speed of production line: 10-80m/min
specifications of power: three phrases
3.Demands of Public Project
electric power: about 62kw
cooling water: 150L/hour
butane gas: 63L/min
4. specifications of each single part
A. steel rack structure: 1set
operation table of blending materials :ss41 made of steel
steel ladder : ss41 made of steel
B. auto feeding unit: 1set
capacity: 250kg/hr
feeding method: auto feed
measure implement: conical shape
materials of measure implement: steel
driving motor: 2HP ×4P×1set
C. squeezing unit: 1set
deceleration box: model: helical gear without pole 250-16
material: FCD25(able to forge steel)
box body: FC20
gear wheel: SCM4(special gear wheel bolishing and heating dealing)
motor: AC45KW(with frequency changer)
neck: model: cooling water set
material: FCD25(able to forge steel)
spiral tube: diameter: ∮90×∮160mm
heating area: 9 sets
method of heating: aluminum heater & belt heater
method of cooling: cycle water ,cooling with auto side-road system
spiral stick: diameter: ∮90(L/D-55:1)
material: nitrogenized and chromium-plated HV900
compression ratio: 3:1
notating speed: 0-48 turn /min
D. foamer injecting unit: 1set
sort of foamer: butante in liquid state
sort of pump: high pressure measure pump
output pressure: highest 300Pa
output regulation: regulate the itinerary of piston
pressure panel: 0-500Pa
process control: graduational hand wheel
driving motor by pump: 2HP ×4P×1set
E. anti- contractor injecting unit: 1set
sort of anti-cintroutor: M-1, hard fatly acid single glycerine
sort of pump: high pressure measure pump,double pillarw piston
the range of measurement: 35-245CC/min
pressure panel: 0-300Pa for 1 set
volume of melting-pot: 5-7L
driving motor by pump: 0.75KW×4P
F. foaming mold head unit: 1set
model: round mold head for expanding(as contract)
material: chrome
heating method: belt heater
fuse pressure panel: 300MPa
diameter of mold lips: user decides himself based on width of sheet
thickness control: regulate by the speed of spiral stick and the distance between mold heads
material: special steel for heating control
method of heating: belt heater
heating region: 1 region
fuse pressure panel: 300Pa
fuse temperature: T/M detector, 1 detecting site
G. auto replacing net device system
The scale division hydraulic pressure electromagnetic about advances, the net circle fixes on the trawl door, the heating zone is 2region.
H. air ring & mold drum unit
air ring: material: forged aluminum or iron φ650mm
blowing method: air engine
air motor: 1/2HP
mold drum(as contract): cooling method: cooling water & cooling wind
methods for cutting open: electrically operated round knife
size of mold drum: 1100mm,1150mm,1250mm for each
air engine: 1/2HP
I. expanding unit: 1set
carbon steel & stainless steel rack gradually expand
material: SS41&SUS
J. haul-off unit: 1set
size of expanding roller: ∮420×1750×2set
material: tube Chromium-plated
driving motor: 3HP×4P
size of expanding roller: ∮75×1750 length
material of expanding roller: aluminum A6061
K. rolling unit: 1set
model: double axle bracket indexing type
max.rolling weight: max.30kg×1m diameter
tension: 15kg/m
driving motor (regulatire): revolving motor 50kg/
cm2×2 set
length control: can be pre-set length of the report to the alarm and the general controller
revolving driving motor: 1HP×1/10 gear deceleration motor
L. auto control unit: 1set
temperature control: squeezing engine: 8 regions
mold head: 1 region
driving motor control: squeezing engine AC motor control carbinet
parts of haul & rolling control equipment
M. adding
nucleating unit: 1set
feeding capacity: 2-30g/min
feeding method: rotatively and constantly feeding materials
driving motor: VS0.4kw
N. static electricity eliminator: 2sets
Form: iron air engine
U.
auto spraying system for machine head's fire extinguisher: 1 set
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